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GENERADORES DE NITRÓGENO INDUSTRIAL

 

Technical specification

 

 Control Eléctrico Electric control box:

Con un interruptor de circuito HAGER en caso de perdida de tension o sobrevoltage y mediante una PLC Mitsubishi         (Japon) y un relay OMRON, el control electrico provee un control extremadamente confiable.

With French HAGER circuit breaker in case of electric leakage or overvoltage and Japan Mitsubishi PLC and OMRON relay, the electric control box can provide an extremely reliable electric control.

 Panel de Control de Operación Operation Control Panel:

Operacion simple e inteligente: perilla de corte on/off, boton de puesta en marcha y parada, control de pureza del nitrogeno producido en linea ( No hay posibilidad de consumir un nitrogeno que no cumpla las especificaciones)

Simple, convenient intelligent operation: power-on/off knob, start/stop button, nitrogen outlet purity on-line control (Don’t discharge the unqualified nitrogen gas.

Vista de la puerta frontal Front Door View:

El control electrico se encuenta en la parte superior y del lado izquierdo, el control neumatico se encuentra en el fondo.

Electric control box is at the top and on the left side; pneumatic control box is at the bottom.

Vista de la puerta trasera. Rear Door View:

Con valvulas neumaticas y tubos de acero inoxidable.

Original imported piping type pneumatic valve and stainless steel pipe

Características técnicas. Technological Features:

 

La máquina sólo tiene cuatro válvulas En el curso del proceso de absorción con presión variable, el aire comprimido fluye de arriba hacia abajo. Comparado con los generadores de nitrógeno tradicionales que adoptan 8 válvulas y el flujo de aire de bidirecciónal  de arriba hacia abajo y de abajo hacia arriba, esta caracteristica de lla máquina aumenta la eficacia  evitando el molido del tamiz molecular y garantiza ampliar su vida.

The machine only have four technological valves altogether. In the whole course of variable-pressure absorption, compressed air just flow from the top to bottom. Compared with the traditional nitrogen generators that adopt 8 valves and bi-direction air flow from the top to bottom and from the bottom to top, the machine can effectively avoid the molecular sieve from smashing and guarantee to extend its life.

Características Feature:

Posee componentes neumaticos de origen japones del tipo SMC tales como la valvula reductora de presion y el dispositivo de control de flujo que hace que el comportamiento sea extremadamente confiable.

Japan original pneumatic components like SMC reducing valve and flow control device enable extremely reliable performance

Especificaciones Técnicas Technical Specifications

Rango de pureza del Nitrógeno Nitrogen purity range

98%-99.99%

Temperatura del interior Indoor temperature

5-45 oC

Rango de presión de entrada del aire. Air inlet pressure

6.5-9.5 bar

Rango de presión de salida del Nitrógeno. Nitrogen outlet pressure

5-8.5 bar

Ruido Noise

75db(A)

Energía necesaria Power supply

1KW AC220V 50Hz

Rango de pureza del aire de entrada Inlet air purity

particle0.01μm Moisture-40 oC PDP residue oil0.003ppm

(particles 0.1 μm

Moisture-40oC  PDP

residue oil 0.01 ppm

 

 

 

Working Principle of PSA Nitrogen Generators

Nitrogen generators, with clean compressed air as the raw material, works based on the technology of pressure swing absorption (PSA). PSA system, made of double towers packed with carbon molecular sieves (CMS), can separate nitrogen directly from the depressed air, which is based on the fact that the different gases tend to have different diffusion speed and be attracted to the CMS more or less strongly. Because the diffusion speed of oxygen molecules through micro pores of CMS is much faster than that of nitrogen molecules, thus PSA system can allow to get a nitrogen-enriched gas. Under a certain pressure, CMS has different absorption capacity to different gas. By use of this characteristic, programmable controller can control the absorption process through electromagnetic valve to fulfil the nitrogen separation purpose to get desired-concentration of nitrogen gas. PSA is a relatively mature and reliable approach among the technologies for the separation of gas today.

Introduction of  Nitrogen Generator

Has advanced technology and excellent facilities this nitrogen generator boasts of many innovation features as follows:

1.Adopt the most trustworthy, mature PSA form in the world combined with unique technological process, optimized piping design and advanced filling technology to effectively avoid CMS stripping and tunnel effect produced in the absorption tower for higher gas separation performance. As saving energy, it can also generate high concentration of nitrogen up to 97& to 99.9%, and even up to 99.999% upon request.

2. High-quality nitrogen gas can meet requirements of different industries: if equipped with a high-precision filter, it can make the particle smaller than 0.01
μm and oil content less than 0.01ppm in the nitrogen gas; if equipped with a absorption dryer and bacteria free filter, it can generate high-quality nitrogen gas to meet the high requirements in the special industries like LCD, quartz oscillator, food and pharmaceutical.

3.Low operation cost: This nitrogen generator can produce your desired concentration of nitrogen with clean compressed air as the raw material. It does not require any chemical products. The total cost only accounts for 10~35% of the cost entailed for buying liquid nitrogen or gas nitrogen, so you can save a large amount of expenditures.

4. Advanced automatic operation: a nitrogen purity analytical device, which is independently developed, can make real-time monitor to the purity of nitrogen gas. If the nitrogen gas is not up to requirement, it will not be discharged. Therefore, it can avoid products from the descent of the quality due to impure gas. Besides, reliable PLC control can realize 24-hour automatic operation.
Features of the Nitrogen Generator
High Efficient: Internationally advanced molecular sieve technology and unique compression technology allow the molecular sieve hard to be atomized, thus extending its service life; meanwhile, it can reduce gas inlet and save above 20% energy.
High Safety: Outfitted with a correct analytical device and reliable valve control, the product features reliable performance, low fault rate, high nitrogen purity, stable flow and no potential safety threat from the high-pressure gas storage equipment.
More Convenient: Advanced piping system design, intelligent auto control and knob operation allow reliable automatic production.

 

 

 

 

Virrey Cevallos 248 (C1077AAF) Buenos Aires Argentina Tel./Fax: 54-11-4375-2160 / 4381-2902 / 4382-7927

Derechos Reservados  Ultima actualización: 15/07/2010  ecosta@icon-sa.com  o  iconargentina@gmail.com